Hyundai I40 MOT pass rate and common problems

The Hyundai I40 passed 71.1% of its initial MOT tests in 2025, 1.2 percentage points below the 72.3% UK average. The item testers recorded most often was brake pads less than 1.5 mm thick.

Checking a specific car? Its own results, advisories and recorded mileages are in a free MOT history check.

How the I40 compares

Initial MOT tests in 2025, retests excluded. A car that failed and was repaired at the test station counts as a fail.

71.1%

Hyundai I40

73.9%

Hyundai average

72.3%

UK average, all cars

The I40 runs 2.8 points behind the Hyundai average. It is 7th of the 17 Hyundai models in the data. The average I40 arrived at its test 10.2 years old with 102,906 miles recorded.

A pass rate records whether cars met the roadworthiness standard on test day. It is not a reliability score, and part of any gap reflects how old the tested cars were.

I40 MOT pass rate by age

The same 2025 tests split by the car's age at test.

Hyundai I40 cars aged 3 to 5 years passed 83.9% of MOT tests. For cars aged 11 years and over that fell to 62.7%, a drop of 21.2 percentage points.

Age at testTestsPass ratevs UK average
3 to 5 years 316 83.9% 11.6 pts above
6 to 10 years 12,220 75.9% 3.6 pts above
11 years and over 7,304 62.7% 9.7 pts below

That is a steep decline with age, so the headline rate flatters older examples. The UK average of 72.3% covers cars of every age, so compare like with like.

Where I40 failures cluster

Every failure item recorded on Hyundai I40 cars in 2025, grouped into the DVSA's test areas.

  • Brakes24.4%
  • Lamps, reflectors and electrical equipment19.2%
  • Suspension16%
  • Tyres14.8%
  • Steering9.5%
  • Visibility6.4%

Brakes and lamps, reflectors and electrical equipment together account for 43.6% of recorded failure items. These are recorded failures across the model, not faults every car has.

The 10 most common I40 MOT failures

Specific items recorded on Hyundai I40 cars that failed their 2025 MOT, as a share of all recorded failure items.

  1. 1Brake pads less than 1.5 mm thickBrakes 6.9%
  2. 2Track rod end ball joint has excessive playSteering 6.4%
  3. 3Headlamp not working on dipped beamLamps, reflectors and electrical equipment 5.6%
  4. 4Tread depth below requirements of 1.6mmTyres 5.1%
  5. 5Pins and bushes pin or bush excessively wornSuspension 3.5%
  6. 6Rigid brake pipes excessively corrodedBrakes 3.3%
  7. 7Coil spring fractured or brokenSuspension 3.2%
  8. 8Wipers does not clear the windscreen effectivelyVisibility 3%
  9. 9Service brake performance excessively bindingBrakes 2.7%
  10. 10Headlamp aim too lowLamps, reflectors and electrical equipment 2.5%

Together these 10 items make up 42.1% of everything testers recorded against failed Hyundai I40 cars. The rest is spread across many smaller items, and one failed test often records several at once.

What to look at on a I40

The recorded failures above, grouped by area, biggest first.

1

Brakes

Recorded most often: brake pads less than 1.5 mm thick, rigid brake pipes excessively corroded and service brake performance excessively binding. 12.9% of failure items.

2

Lamps, reflectors and electrical equipment

Recorded most often: headlamp not working on dipped beam and headlamp aim too low. 8% of failure items.

3

Suspension

Recorded most often: pins and bushes pin or bush excessively worn and coil spring fractured or broken. 6.7% of failure items.

4

Steering

Recorded most often: track rod end ball joint has excessive play. 6.4% of failure items.

The car's own MOT history matters more than any model average. A free MOT history check shows whether a specific I40 has failed on these items before, or had them noted as advisories. Buying one? See the used Hyundai I40 buying guide.

Already found one?

Check its finance, write-off, theft, mileage and keeper history with a £15 vehicle history report.

Hyundai I40 MOT FAQs

What is the Hyundai I40 MOT pass rate?

71.1% of Hyundai I40 cars passed their initial MOT first time in 2025, from 19,840 tests. That is 1.2 percentage points below the 72.3% average for all cars, and ranks 334th of 575 models.

What does a Hyundai I40 most commonly fail its MOT on?

The item testers recorded most often on Hyundai I40 cars failing their 2025 MOT was brake pads less than 1.5 mm thick, on 6.9% of failure items. Next were track rod end ball joint has excessive play (6.4%) and headlamp not working on dipped beam (5.6%).

Which area causes the most Hyundai I40 MOT failures?

Across every recorded failure item, the largest area was brakes at 24.4%, followed by lamps, reflectors and electrical equipment at 19.2%.

Do older Hyundai I40 cars fail their MOT more often?

Hyundai I40 cars aged 3 to 5 years passed 83.9% of MOT tests in 2025, against 62.7% for cars aged 11 years and over.

Does this mean every Hyundai I40 has these problems?

No. These are the items testers recorded across every Hyundai I40 that failed in 2025. They show where the model most often needs attention, not the condition of any individual car.

How do I see a specific Hyundai I40's MOT history?

Enter its registration on the free Carpeep MOT history check to see that car's own test results, failures, advisories and recorded mileages.

MOT figures are aggregated from the DVSA MOT Anonymised data set for 2025: class 4 initial tests, retests excluded, with failure items from failed tests (advisories and minor defects excluded), licensed under the Open Government Licence v3.0. MOT results describe roadworthiness at test, not mechanical reliability.